Engineered from process fundamentals, validated by simulation
The technical depth to improve capacity, fuel flexibility and emissions, not just draw equipment to specification.
Engineering disciplines
Process & pyro
Modifications to the hottest, most critical parts of the plant, engineered from process fundamentals.
Calciner and top-stage modification
Feed-pipe and air-slide changes
Downcomer, TAD and AQC duct design
NOx-mitigation concepts
Burner and heat-exchanger design
CFD / FEA
Computational fluid dynamics and finite-element analysis to simulate and validate flow, separation, thermal and structural performance before fabrication.
Civil & structural
Structures designed for real loads and buildable on site.
Preheater columns and equipment structures
Sheds and foundations
Tekla fabrication and erection drawings
Third-party design approval
Design & digital
3D laser scanning, reverse engineering, and GA, OL and fabrication drawings in SolidWorks and AutoCAD, with clash-checked 3D models.
Refractory
Refractory engineering and detailing for preheaters, coolers, HAG ducts and burners, delivered to a global OEM's standards.
Audits
Ball-mill and VRM performance audits with prioritised upgrade roadmaps.
Throughput and energy-loss diagnosis
Wear and internals assessment
Prioritised upgrade roadmap
From scan to shop drawing
We capture existing plants and regenerate accurate models and manufacturing drawings, de-risking upgrades and bringing obsolete equipment back into supply.
ETR / Scan01 / 04
01
Scan
3D laser scanning of the existing plant.
02
Model
Clash-checked 3D layouts and models.
03
Draw
GA, OL and fabrication drawings in SolidWorks and AutoCAD.
04
Supply
Legacy and obsolete parts reverse-engineered back into supply.
Standards & tools
Documentation is produced to recognised engineering and drawing standards and to client and OEM requirements.
Design tools
3D models, GA, OL, fabrication and erection drawings.
SolidWorksAutoCADTekla Structures
Analysis
CFD and FEA packages for flow, separation, thermal and structural validation.
CFDFEA
Standards
Recognised engineering and drawing standards, plus client and OEM requirements
OEM delivery
Refractory detail drawings delivered to a global OEM's standards
Approval
Third-party design approval available for civil and structural work
Put a number on the upgrade
Bring us the process problem. We will tell you what can be gained, and prove it before fabrication.