One partner, from site audit to commissioning

Capacity, fuel-flexibility and emissions upgrades engineered from process fundamentals, not just drawn to specification. We modify and optimise the hottest, most critical parts of the plant, validated by simulation where it matters.

• Calciner and top-stage modification
• Feed-pipe and raw-meal (air-slide) modification
• Downcomer, TAD and AQC duct modification
• Primary NOx-emission mitigation concepts
• Burner modification and heat-exchanger design
• CFD and FEA simulation and validation
• Refractory engineering and detailing

End-to-end alternative-fuel engineering that cuts fuel cost and emissions, from feasibility and flowsheet to feeding, storage and firing systems in the calciner and kiln, raising your thermal substitution rate (TSR).

• AF feasibility studies and flowsheets
• Feeding, storage and firing systems
• Calciner firing enablement
• TSR improvement and specific-fuel-consumption gains

Greenfield and upgrade civil and structural design for cement plants, engineered for real loads and buildable on site, with third-party approval available.

• Preheater columns and equipment structures
• Industrial, PEB and storage sheds
• Tekla fabrication and erection drawings
• Foundations and civil design
• Third-party design approval

From scan to shop drawing. We capture existing plants and regenerate accurate models and manufacturing drawings, de-risking upgrades and bringing obsolete equipment back into supply.

• 3D laser scanning of existing plant
• Reverse engineering of legacy and obsolete parts
• GA, OL and fabrication drawings in SolidWorks and AutoCAD
• Clash-checked 3D layouts and models

Ball-mill and VRM audits that diagnose throughput, energy and wear losses, with actionable, prioritised upgrade recommendations you can cost and schedule.

• Ball mill and VRM audits
• Throughput and energy-loss diagnosis
• Wear and internals assessment
• Prioritised upgrade roadmap

A broad fabricate-and-source catalogue covering the components that keep kilns, mills and conveying lines running, manufactured through vetted Indian partner plants and inspected at source before despatch.

• Kiln and mill spares
• Gates, valves and expansion joints
• Fans, dampers, ducts and pulleys
• Inspection at source before despatch

Safety-led site execution: logistics, installation, alignment and start-up, planned and supervised so upgrades and shutdowns are completed within the window and handed over ready to run.

• Site logistics and installation
• Safety-led erection and lifting
• Alignment, start-up and commissioning
• As-built handover and after-sales support

Fast turnaround for planned and emergency shutdowns, backed by responsive after-sales support and a ready supplier network that shortens critical lead times.

• Planned and emergency shutdown support
• Rapid critical-spares mobilisation
• On-call engineering response
• After-sales and reliability support