Projects

Delivered on the line, where it counts

Real cement-plant engineering, supply and upgrade work for leading producers and global OEMs across the UAE, India and Saudi Arabia.

Trusted by producers and global OEMs

Selected clients include Sharjah Cement Factory (UAE), HeidelbergCement (India), Zuari Cement (India), FLSmidth (India), ASQUARE Engineering (UAE) and Talakeel (Saudi Arabia).

Full Reference List
  • Sharjah Cement Factory
  • HeidelbergCement
  • Zuari Cement
  • Fuller Technologies (formerly FLSmidth Cement)
  • ASQUARE Engineering
  • Tarek Nasser Alakeel Co. (Talakeel)

18+

Projects delivered

6

Cement producers and OEMs

3

Countries: UAE, India, Saudi Arabia

Featured case studies

Alternative fuel on a conveyor feeding the calciner

Sharjah Cement Factory, UAE

Alternative-fuel upgrade

Mechanical, civil and structural design to enable alternative-fuel firing in the calciner, together with a calciner extension to support AF capacity and improve specific fuel consumption.

0 to 18 TPHSMW firing

CFD flow visualisation of a preheater cyclone

Sharjah Cement Factory, UAE

Top-cyclone CFD optimisation

CFD-based analysis and modification of the preheater top cyclone, raising separation efficiency and reducing system pressure drop, a direct contribution to thermal efficiency.

79% to 86%separation efficiency

Clinker cooler at a cement plant

Sharjah Cement Factory, UAE

AQC duct & kiln girth-gear works

Redesign of the air-quench-cooler duct to resolve recurring failures caused by improper expansion-joint and support placement, plus a kiln girth-gear guard that eliminated oil and grease leakage and improved operating safety.

2026recurring failures resolved

Refractory lining being installed inside a cement plant vessel

FLSmidth, India

Refractory engineering

Ongoing refractory engineering and detail drawings for coolers, preheaters, HAG units and burners across multiple cement projects, delivered to a global OEM's standards.

2024 to 2026multiple projects

Belt conveyor carrying material at a cement plant

HeidelbergCement, India

AF material-handling feasibility

Feasibility study for an alternative-fuel material-handling system that supported a thermal-substitution-rate improvement.

25% to 35%thermal substitution rate

Bucket elevator and conveyor gallery at a cement plant

Sharjah Cement Factory, UAE · Ongoing

VRM mill-feed conveying system

Complete mechanical and civil design and supply of a slag and clinker conveying system feeding the VRM from the clinker shed, with a full 3D engineering model.

650 MTstructural fabrication supply

Full project reference list

Showing 15 projects

ProjectClient / locationScopeYear
Alternative fuel (AF) firing systemSharjah Cement, UAEMechanical, civil and structural design; 0 to 18 TPH SMW2023
Calciner extensionSharjah Cement, UAEExtension for AF capacity; specific-fuel-consumption improvement2023
Preheater top-cyclone modificationSharjah Cement, UAEPressure-drop reduction2023
Top-cyclone CFD analysis & modificationSharjah Cement, UAESeparation efficiency 79% to 86%2026
AQC duct design updateSharjah Cement, UAEDuct redesign to resolve recurring failures2026
Kiln girth-gear guard designSharjah Cement, UAEGuard to eliminate oil and grease leakage; operating safety2026
3D scanning of preheater towerSharjah Cement, UAEAs-built drawing reconstruction2023
Expansion joints supplySharjah Cement, UAE18 metallic and non-metallic joints2023
VRM conveying system, design & supplySharjah Cement, UAEMechanical and civil; VRM mill-feed lineOngoing
Structural fabrication, 650 MTSharjah Cement, UAEStructural design and supply for conveyorsOngoing
AF material-handling feasibilityHeidelbergCement, IndiaFeasibility; TSR 25% to 35%2024
AF-upgrade feasibility (two lines)Zuari Cement, IndiaFlowsheet; trommel, drying, liquid firing
Refractory engineering servicesFLSmidth, IndiaCoolers, preheaters, HAG units, burners2024 to 2026
Storage and PEB shedsASQUARE Engineering, UAERefractory and solid-waste fuel storage; PEB shed design2023
Reverse engineering, girth gear & pinionTalakeel, Saudi ArabiaCement-mill girth gear and pinion2026

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